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Fluid Port and Connector Thread Sizes                                                     HYDRAULIC HOSE
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        NATIONAL PIPE THREADS                                O-RING CONNECTIONS
        There are several variations of pipe threads.  Thread forms include the   SAE Straight Thread (O-Ring Boss): This fi tting is a modifi cation of the
        Dryseal American Standard Taper Pipe Thread (NPTF), the National Pipe   male JIC where the beveled 37° nose has been removed and a groove has
        Straight Threads for Mechanical Joints (NPSM) and the dryseal American   been machined between the threads and the hex in which an O-ring is
        Fuel Internal Straight Pipe Thread (NPSF). Each series is normally identifi ed   seated. The female is a port which has been tapped to the proper straight
        by the abbreviated letter designation.               thread size and chamfered at the port face to provide an O-ring seat. The
                                                             seal is made when the O-ring is trapped between port chamfer, thread
        The NPTF thread is recommended for hydraulic service. This thread series   under-cut, and the male fi tting.
        is used on both male and female ends and forms a seal by the interference
        fi t at the root and crest of the mating threads. The NPTF male also has an   O-Ring Face Seal (ORFS):  Uses an O-ring (SAE J515) in a groove on the
        internal chamfer of 30° which allows it to seal at the seat with female NPSM   male face side. This is mated to fl at face with an O-ring on the female
        pipe swivels. The NPSM is a straight pipe thread and sealing is obtained by   swivel side, forming a seal without metal deformation much the same as
        the mating of the 30° seats of the male and female ends.  an SAE four bolt split fl ange connection without the bolts. The O-ring face
                                                             seal connection has been tested to SAE J343 tests and procedures and
        FLARED TUBE FITTINGS                                 meets or exceeds SAE J1453 specifi cations. This connector has proven its
                                                             superiority in leak resistance, ease of installation, high operating pressure,
        SAE 37° Flare (JIC):  The seal is obtained by the mating of two beveled   increased torque tolerance and reusability with its ability to be connected
        metal surfaces. The function of the threads is simply to draw these two   and disconnected frequently.
        surfaces together. This style is used particularly in high pressure systems.
        As illustrated below, both the bevel on the male and the seat in the female   SAE J518 Four-Bolt Flange: Available in two pressure ratings. Code
        are machined to 37°.                                 61 is referred to as the “standard” series and Code 62 is the “6000 psi”
                                                             series. The design of both series is the same, but the bolt-hole and fl ange
        SAE 45° Flare: These fl ared tube fi ttings are similar to JIC, however the   diameters are diff erent. The female port is unthreaded. The male consists
        mating surfaces are machined at 45°. These couplings are usually used for   of a fl anged head, grooved for an O-ring. The seal is made when the O-ring
        low pressure applications such as refrigerant and fuel lines in conjunction   is compressed between the fl ange head and the surface surrounding the
        with copper tubing which fl ares easily to 45°.
                                                             port.


                                                                 SAE Straight
         Nominal  Dash   National     SAE 37°      SAE 45°       Thread O-Ring O-Ring Face   Code 61   Code 62
         Size     Size   Pipe Thread   Flare (JIC)  Flare        Boss (ORB)   Seal (ORFS)  Flange    Flange

        Nominal size usually refers
        to inside pipe diameter
        or outside tube diameter.
        With fl anges, nominal
        size refers to port hole
        diameter.
         1/8"     -02    1⁄8–27       5⁄16–24      5⁄16–24       5⁄16–24
         3/16"    -03                 3⁄8–24       3⁄8–24        3⁄8–24

         1/4"     -04    1⁄4–18       7⁄16–20      7⁄16–20       7⁄16–20      9⁄16–18
         5/16"    -05                 1⁄2–20       1⁄2–20        1⁄2–20
         3/8"     -06    3⁄8–18       9⁄16–18      5⁄8–18        9⁄16–18      11⁄16–16
         7/16"    -07                              11⁄16–16

         1/2"     -08    1⁄2–14       3⁄4–16       3⁄4–16        3⁄4–16       13⁄16–16     1 3⁄16"   1 1⁄4"
         5/8"     -10                 7⁄8–14       7⁄8–14        7⁄8–14       1–14
         3/4"     -12    3⁄4–14       1 1⁄16–12    1 1⁄16–14     1 1⁄16–12    1 3⁄16–12    1 1⁄2"    1 5⁄8"
         7/8"     -14                 1 3⁄16–12    1 1⁄4–12      1 3⁄16–12

         1"       -16    1–111⁄2      1 5⁄16–12    1 3⁄8–12      1 5⁄16–12    1 7⁄16–12    1 3⁄4"    1 7⁄8"
         1¼"      -20    1 1⁄4–111⁄2  1 5⁄8–12                   1 5⁄8–12     1 11⁄16–12   2"        2 1⁄8"
         1½"      -24    1 1⁄2–111⁄2  1 7⁄8–12                   1 7⁄8–12     2–12         2 3⁄8"    2 1⁄2"
         2"       -32    2–111⁄2      2 1⁄2–12                   2 1⁄2–12                  2 13⁄16"  3 1⁄8"







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